The QCweld950 is a vision-based product designed to inspect critical
features of all types of resistance welding electrodes. The device
inspects tip diameter, angle, height and alignment. In addition to
dimensional inspection, the product also can detect flaws such as
mushrooming and offers a load cell option to measure the force applied
at the electrode tips. The target market for this device is robotic
automotive chassis welding, where the product can be positioned within
the robot cell. The robot can perform programmed automatic inspections,
and the data can be communicated to the work cell controller for
decisions on redressing or replacing the electrodes.