Quality Exclusives

Case Studies: Die Casting Cuts Costs

February 27, 2008
A provider of test and measurement devices for telecommunications, optical and wireless systems has replaced traditionally machined RF shields with precision die cast parts in its handheld cable and antenna analyzers, reducing the unit cost of about a dozen different shields.
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Poka-Yoke for Quality

February 27, 2008
Shigeo Shingo introduced the concept of poka-yoke (pronounced POH-kah YOH-kay) in 1961, when he was an industrial engineer at Toyota Motor Corp. The initial term was baka-yoke, which means fool proofing.
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Off Topic: St. Albans Cathedral

February 26, 2008
For a recent remodeling project, laser scanning was used to take a survey of the interior of the central nave and the north and south aisles of St. Albans Cathedral.
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Case Studies: Reducing RFID Label Design Time

February 4, 2008
Kamen, Germany-based Sentronik GmbH has reduced the time required to develop radio frequency identification (RFID) labels from 7 to 10 days to 2 to 3 days by simulating the labels with Flomerics’ MicroStripes electromagnetic simulation software.
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Case Studies: Data Loggers Help Compress Energy Costs

February 4, 2008
Concerned about its own facility’s excessive energy usage, a New York-based metal products manufacturer paired up with Power Concepts LLC, a Manhattan-based consulting engineering firm, to conduct an energy feasibility study at the company’s production facility.
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Off Topic: The Test of Time

February 4, 2008
It is rare today to find a product that can truly withstand the test of time. Yet in one Florida testing lab, Tinius Olsen has been a constant presence for nearly 54 years.
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Monitoring Temperature and Humidity

February 4, 2008
Monitoring temperature and/or humidity conditions is an essential ingredient of a wide range of quality assurance applications. There are many common methodological errors, however, in ways that this task is approached that either compromise quality standards or add unnecessary time and expense to the monitoring task.
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Six Sigma for Leaders

January 2, 2008
It’s been more than 10 years since GE’s aggressive adoption of Six Sigma launched a renaissance of quality methods, and some 20 years since Motorola first began minting Black Belts and concentrating on defects. And yet, despite hundreds of documented successes and thousands of committed Six Sigma practitioners, criticism of and skepticism about Six Sigma remains as strong, and probably stronger, than ever.
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Off Topic: Scoping a Civil War Artifact

January 2, 2008
When Jay and Carol Jones of Granville, MA-based Noble & Cooley Drum Co. learned that one of the firm’s Civil War-era military drums had surfaced, they wanted a closer look. So they called Instrument Technology Inc. (ITI) of Westfield, MA.
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Case Studies: CMMs Mow Down Quality Bottleneck

January 2, 2008
Richardson Manufacturing (Springfield, IL) is in the heart of earth-moving country, and their primary customers are the makers of enormous machines that push, haul and scrape dirt. During their 50-year history, Richardson has become a fully integrated engineering and production metalworking company. They accept CAD drawings from customers, then manage the parts from prototyping through production, and along the way make whatever fixtures are required to build them.
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A Practical Field Guide for ISO 9001:2008

The purpose of this field guide is to assist organizations, step by step, in implementing a quality management system (QMS) in conformance with ISO 9001:2008, whether from scratch or by transitioning from ISO 9001:2000. It examines each sub-clause of Sections 4–8 of ISO 9001:2008, which contain the requirements, and gives a list of the documentation/documents required, internal audit questions, a summary of management’s responsibilities, and a flowchart of the steps that need to be undertaken to satisfy the requirements.

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