Extend Upgrade System packages are for use with hydraulic load frames. Developed for high-capacity tension, compression, bend and shear testing, hydraulic testing systems can be updated with the addition of operator-friendly software and real-time system status electronics. The 5500 control electronics allow for automatic recognition and calibration of transducers, ensuring safe and correct testing. The electronics can control the frame using any combination of load, strain or speed rates. The AC output greatly reduces typical noise inaccuracies throughout the capacity of the test system. The 5500 control electronics offer 40-kilohertz data sampling, 32-bit digital signal processing and 500-hertz data capture rate that is synchronous on all channels. Partner software is fully integrated and features automated data collection, result calculation, networking capabilities and an online help system.
A Rockwell hardness tester for automatically performing hardness traverse sequences on larger and unmounted test samples is available. An advantage of the Rockwell test compared to other test methods is that the system has less mounting and less surface preparation requirements than systems using other test methods for traverses in applications such as weld testing or effective case depth measurement. The system uses a Versitron Rockwell tester to make the indentations. The Versitron can test samples that may deflect or settle slightly when test loads are applied, thereby eliminating the need for special fixturing on a wide range of test samples. The system enables applications such as dual traverses for welding or staggered test traverses for shallower effective case depth testing. A computer is used to display the video input for positioning, initiate the testing and control the test positioning through motorized X/Y tables. User-controlled setup files can handle an unlimited number of test sequences.
Thread Tech. V2.24 Software for Windows XP and Vista is a comprehensive computer program for screw threads designed for engineers, planners, quality assurance personnel and machinists. The software eliminates long and confusing computations and searches for specifications. The software provides comprehensive data on parts, gages and taps. It gives information on pitch diameter, minor diameter, gage design, helix angles, tolerances, crest and root flats, wire sizes and constants. The computer program covers 60-degree Unified inch and metric threads as well as Acme, pipe, STI and buttress threads. It also provides pre-plating dimensions for standard plating, anodize plating and HAE plating specifications. The software offers a unique worm calculation program for various included angles and uses both the Buckingham and Vogel formulas. The program provides information on ISO trapezoidal threads for British parts.
The FTP 130 is a three-way measuring system that measures the flatness, thickness and parallelism of both 1- and 2- sided parts. Up to two different functions can be used simultaneously to measure parts as thin as 0.20 millimeter or as thick as 200 millimeters. System components to measure larger objects are available on request. An analog-digital display is included that eliminates inaccuracies. The operator also can record results and produce analysis reports, which can help with meeting ISO and SPC production requirements. The system components include digital amplifier with analog-digital display; heavy-duty gage stand base; 130-millimeter square hardened steel anvil (grooved face); and two inductive probes (one thickness/parallel, one flatness).
SmartSolve 8 is process automation software for compliance and quality management. The suite is comprised of fully integrated, Web-based solutions and has a number of enhancements. The tools also minimize change control by providing application-driven changes controlled by security, signatures and audit trail; furthermore, the tools protect such changes, providing easier maintenance in a centralized deployment. This new version includes increased flexibility to support varied product nonconformances in complex manufacturing environments, ensuring no nonconforming products move forward in the production cycle. The software also has enhancements to better support FDA-complaint reporting for large organizations with multiple reporting sites; an improved technology platform including certification for Microsoft SQLServer 2005 and NET 3.0; and more deployment options for both large global deployments and smaller environments.
ScanShark is an inspection and reverse engineering system. This dual-purpose solution includes a seven-axis Infinite portable CMM, a ScanShark 4Vi laser scanning probe, PolyWorks software, and a laptop or desktop computer. The mobile metrology system delivers the power of articulated-arm measurement and laser scanning for on-demand part inspection and reverse engineering right on the shop floor. The system is scalable and offered in three configurations: an inspection solution with PolyWorks/Inspect, a reverse-engineering solution with PolyWorks/Modeler and the full inspection/reverse engineering package with PolyWorks Inspect and Modeler. The ScanShark product line is designed to help control the quality of parts, tooling and assemblies during every phase of manufacturing. With precision scanning and probing capabilities, operators can identify errors or deviations in the production process, inspect first assembled parts, check tool wear and part quality, and perform final part verification.
A family of intelligent machine vision cameras with a USB 2.0 interface is available. The cameras are equipped with a host of software features designed to make machine vision easier to implement and control, while the USB interface provides a high-speed link for data downloads. The cameras are available in four resolution and speed combinations ranging from 752 by 480 pixel at 87 fps to 2,560 by 1,920 pixel at 6 fps. Lower resolution cameras are available in monochrome or color versions while the higher resolution cameras are only available in color. Each camera has a progressive-scan CMOS sensor, software-based exposure control, C-mount lens fittings and a USB 2.0 interface. The cameras all have the same 34 by 32 by 27.4-millimeter dimensions, allowing operators to interchange cameras without system modifications.
The Sentry is a digital photo stand with a 16-mega-pixel camera using telecentric lenses and capturing images of parts up to a size of 4 inches. Parts are measured and defects found using software-based pattern recognition and image processing per the customer’s specific requirements. In a manufacturing floor or quality control laboratory, the unit is designed to take critical measurements or perform defect detection on medical devices, electronic components or other small parts. It is ideal for the inspection of multi-lumen tubing, IC packaging, or surgical staples and clips. The Sentry’s array format is 3,500 by 2,300 pixels, with a 35-millimeter by 23-millimeter actual sensor size. It has lenses that span a magnification range of 0.3X up to 10X, allowing the machine to handle a range of part sizes from 3.5 by 2.3 millimeters with a 0.3-micron precision up to 117 by 77 millimeter with an 8.3-micron precision.
The model MV-140-SE optical comparator provides an erect image. The unit comes standard with separate ultra-bright surface and profile illumination that can be used independently or together. One-micron scales yield 0.0001-inch resolution. The stage is a high-capacity 4½ inches by 19 inches with 8-inch horizontal and 4-inch vertical travel. All is mounted on a welded steel frame. Also included is the MV-DRO2 digital readout. It has a part view function, which allows it to show the relationship between all part features. It also has a 5.7-inch LCD and can perform the direct measurement of circles, arcs, angles, points, lines, distance and perpendicularity. The readout provides auto-enter, looping and auto-finish features. The MV-DRO2 also includes a 360-degree protractor, edge detection, multiple languages, output to SPC or printer, metric/inch conversion and skew capability.
The TS50 is the second-generation Leica T-Scan. The instrument has been redesigned for improved ergonomics and is 30% smaller and 20% lighter than the original version. Using the Leica T-Scan, an operator can quickly digitize shiny and diffuse surfaces in normal light conditions with minimal setup time. The Leica TS50 works in tandem with the Leica Laser Tracker to accurately scan large and small objects within a measurement volume of 30 meters (98 feet). The new scanner also presents optimized marker positions for improved 6DOF (6 Degrees of Freedom) readings over the full range of scanner positions, which is beneficial when scanning parts with difficult geometries.