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Home » root cause analysis

Articles Tagged with ''root cause analysis''

a factory floor during what appears to be a training session or a daily briefing
Management

The Root Cause of Defects We Rarely Name or Address

You’ve built rigorous systems for tracing defects to their source. But one upstream cause rarely makes the diagram and it’s been generating quality escapes across the industry for years.
Craig Coyle
May 29, 2026

You’ve been here before. A defect surfaces and brings a critical project to a halt. 


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The image highlights the concept of a Quality Management System (QMS).

QMS and RCA: A Match Made in Heaven

March 11, 2026

Quality management systems and their role in root cause analysis.


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The image outlines a five-step process for performing a root cause analysis.
Sponsored Content

5 Steps to Completing a Successful Root Cause Analysis

ETQ
February 18, 2026

Eventually, a problem will surface with every manufacturing process — suboptimal material, equipment failure, even nonconforming parts. In some cases, the fix is a simple correction to solve the immediate problem.


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This image depicts a professional business meeting where a diverse group of people are applauding, likely celebrating a positive result or achievement.
Sponsored Content

How Quality Leaders Can Turn RCA Findings into Continuous Improvement at Scale

ETQ
February 18, 2026

Every root cause analysis (RCA) your organization completes represents a potential cost-saving and revenue-generating opportunity.


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The image displays the assembly or manufacturing process of industrial gas turbines within a factory setting.
Management

A Modern Manufacturing System Requires Sustainable Continuous Improvement Methods Beyond Lean Six Sigma

The traditional manufacturing environment of predictable supply chains alongside stable customer demand and patient improvement cycles no longer exists in modern industry operations.
Avinash Dinka Erappa
February 18, 2026

Manufacturing operations have always relied on continuous improvement as their fundamental operational excellence framework.


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a motivational billboard from Nike, placed along the route of the Chicago Marathon, with a message tailored to the distance remaining
Management

Working Better Together: Automation and Conversation

Mistake proofing is an improvement technique that reminds customers – and suppliers – that human variation is a reality.
Dr. Rochelle Cook 200px
Rochelle Cook PhD, CMBB, PMP, CPHQ
January 13, 2026

Access and availability of Quality 4.0 based tools, techniques, and technology has increased over the past two decades. Organizations have benefitted from it in multiple ways across industries.


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The image is about "Corrective Action" in a business or quality management context
Quality Edge Column

Why Is Corrective Action So Hard?

Corrective action is essential for improving operations, ensuring compliance, and promoting ongoing improvement.
QM 0322 Professional of the Year John Vandenbemden
John Vandenbemden
January 10, 2026

In the early 1980s, my Quality career emphasized variation and corrective action. Although I’ve attended various solution-branded workshops, many organizations still struggle with understanding variation and effectively implementing corrective actions.


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Asian prompt engineer develop coding app with software data sitting in front of computer monitor at office
Software

Harnessing the Power of LLMs: Prompt Engineering for Quality Engineers

Prompt Engineering may be the missing link between traditional quality tools and the AI-powered future.
Priyankkumar Patel
October 2, 2025

Prompt Engineering involves creating precise inputs for AI systems to ensure accurate and consistent outputs. For quality engineers, it bridges traditional quality tools and the AI-driven future. This practice is essential for both public AI models and enterprise-level in-house systems.


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A glowing planet Earth with an outer layer, pictured from space.
Management

Stand Down: A Tactical Pause for Sustainability in Manufacturing

As quality professionals, you have the tools to fully implement a successful stand down program.
Marcel C. Minutolo
August 1, 2025

A military concept, the Stand Down, is a tool manufacturers can use to achieve sustainability and improve performance.


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Five dice with question marks on them on a dark blue background.
Management

The 3-Legged 5 Why Method

By systematically addressing each leg, you develop a more robust corrective action plan that tackles the problem from multiple angles.
Lou Ann Lathrop
July 26, 2025

The "3-Legged 5 Why" is a root cause analysis method that extends the traditional 5 Whys by investigating three separate "legs" or inquiry lines for a more thorough understanding. Here’s how it works.


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    Ensuring Product Quality in a Competitive Manufacturing Landscape

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