The English language is complex, often logical and illogical, and, as with many languages, can be further confounded by culture, dialect, and its passing from generation to generation. 

The perfect part. The Holy Grail of manufacturing today is to produce parts with absolutely no quality defects, zero scrap rate, and no time required for changeover to new product builds when required.

First article inspection (FAI) is a process to validate your manufacturing process can produce an item that meets the requirements as designed. In the aerospace and defense industries in the U.S. most companies are conducting AS9102 first article inspections.

Machining metal has its challenges, but machining glass is another matter—one that Dan Bukaty Jr., president of Precision Glass & Optics (PG&O) is well schooled in.

Effective quality management is crucial for the success of aerospace, an industry where failure is simply not an option.

With continuous advances in optical inspection technology yielding 3D scanners that are today capable of stunning speed and accuracy, a growing number of companies are including this technology in their first article inspection (FAI) procedures.

Modern manufacturing relies on consistency, and tolerances are tighter than they’ve ever been. Production capabilities are up to the task, and CMM systems help ensure that completed or in-process parts are within tolerance. The real challenge comes when anything goes wrong.

Since the advent of industry 4.0, the control of first parts is more of a crucial step in the manufacturing process than ever before.