Ronnie Hensley is a seasoned metrology and reverse engineering professional with over eighteen years of experience in 3D scanning, CAD modeling, and digital manufacturing solutions for industrial clients across North America. In his current role as product manager of reverse engineering at Exact Metrology, a division of In-Place Machining Company, Ronnie leads a team of engineers specializing in data processing, CAD reconstruction, and digital twin creation. He drives collaboration between scanning, inspection, and long-range divisions to deliver comprehensive solutions that enhance accuracy, efficiency, and project turnaround.
Throughout his career, Ronnie has been deeply engaged in advanced metrology workflows, hybrid CAD modeling, and the implementation of process improvements that streamline data handling and quality assurance. His leadership in training, standards development, and software integration has elevated team performance and maintained Exact Metrology’s reputation for precision and reliability.
The phrase “digital twin” is everywhere these days, but it’s also widely misunderstood. Ask ten people what it means, and you’ll likely hear ten different answers. Many assume it’s simply a CAD model or a 3D scan. Those are important tools, but they’re not the whole story.
