Quality Magazine logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Quality Magazine logo
  • NEWS
  • PRODUCTS
    • FEATURED PRODUCTS
    • SUBMIT YOUR PRODUCT
  • CHANNELS
    • AUTOMATION
    • MANAGEMENT
    • MEASUREMENT
    • NDT
    • QUALITY 101
    • SOFTWARE
    • TEST & INSPECTION
    • VISION & SENSORS
  • MARKETS
    • AEROSPACE
    • AUTOMOTIVE
    • ENERGY
    • GREEN MANUFACTURING
    • MEDICAL
  • MEDIA
    • A WORD ON QUALITY PUZZLE
    • EBOOK
    • PODCASTS
    • VIDEOS
    • WEBINARS
  • EVENTS
    • EVENT CALENDAR
    • IMTS
  • DIRECTORIES
    • BUYERS GUIDE >
      • Supplier Insights
    • NDT SOURCEBOOK
    • VISION & SENSORS
    • TAKE A TOUR
  • INFOCENTERS
    • Digital Quality Management Systems
    • NEXT GENERATION SPC & QUALITY ANALYTICS
  • AWARDS
    • ROOKIE OF THE YEAR
    • PLANT OF THE YEAR
    • PROFESSIONAL OF THE YEAR
  • MORE
    • Expert Columns
    • NEWSLETTERS
    • QUALITY STORE
    • INDUSTRY LINKS
    • SPONSOR INSIGHTS
  • EMAG
    • eMAGAZINE
    • ARCHIVES
    • CONTACT
    • ADVERTISE
  • SIGN UP!
ManagementNDT

Q-Cast

PODCAST | Welcome to the World of NDE 4.0

Q-Cast featuring Johannes Vrana
Image courtesy of Dr. Johannes Vrana / graphics by BNP Media
September 2, 2025

Dr. Johannes Vrana, author of “The World of NDE 4.0,” has more than 20 years of data science experience and more than 15 years of experience with sensor technology. He is a doctorate in the field of NDT and he's also an ASNT level three.


Listen to the Full Podcast ▼



Michelle: So, can you tell our listeners how you first got involved with NDE 4.0?

Dr. Vrana: Where to start? I was always very interested, number one in technology and number two in computers. That is something going back to my days being a child. And so, I studied physics and it was always computers, all around me. And then somewhere, and I guess that was somewhere in 2014, I got into a project where we used the eData to enhance the fracture mechanics of some components.

READ MORE

  • Beyond the Surface: Overcoming Challenges in Nondestructive Testing
  • NDT Applications for Manufacturing of Amusement Park Rides
  • NDT Robotic Path Planning: Automatic Methods for Ultrasonic Scanning Paths Generation

And within that project, we were able, just by using NDE data, which we already had captured on the decades before, to actually increase the lifetime of the components by about a factor of two. Without changing the material, without changing the design, without changing anything, just by using the inspection results we have. And that was the moment it dawned on me that there has to be more value to NDE data than just using giga or collecting gigabytes of data and then converting it down to a one bit decision. Can we use that component? Yes or no. So that was kind of my beginning and then kind of the formal step of where NDE 4.0 started. That was around 2017.

Norbert Meindorf gave a presentation where he used the term NDE 4.0 in Germany. Within the German Society for Non-Instructive Testing, they built a group for NDE 4.0. I became a member of that one in 2017. And then somewhere in 2018, I proposed to ASNT to do a session on NDE 4.0. Now that one session became actually a whole day of NDE 4.0, goodness. So, that was kind of the start.

Michelle: I saw, and liked, you had an article in 2020, you co-authored called NDE 4.0, why should I get on this bus now? It feels like that's probably a question people were asking, then and maybe now. Could you explain your argument there?

Dr. Vrana: Yeah, NDE 4.0, that's really, if we think about NDE and if we speak to our customers, some of our customers, luckily not all of them, will tell us NDE doesn't bring any value. We only sort out the parts which are, yeah, you only sort out parts. And usually most or some customers don't like NDE because they think we are just a cost center. We don't bring value to it. And I think by what I described before, this taking the NDE data, to improve the fracture mechanics is a typical example how NDE can actually bring value, can bring value to the customers.

But what we have to do is not just by taking one example or one component. No, by looking on the statistics, looking on the statistics of our results, on all the results we got over the decades, and we can give our customers a lot more value. So, this is for me, the main thing why people should get on the bus because we can change NDE from a cost center to a value center. That's reason number one. Reason number two, we can make the life for our inspectors easier. Now, I don't want to take away the job from the inspectors. It's more, I want to take away the things they don't like to do.

Listen to the Full Podcast Here:

Your browser does not support the audio element.

Listen to more podcasts here.

KEYWORDS: data NDE podcast standards

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • 2024 Quality Rookie of the Year Justin Wise 1440x750px banner with "Quality Rookie of the Year" logo inset

    Meet the 2024 Quality Rookie of the Year: Justin Wise

    Justin Wise is an exceptional individual who has been...
    Aerospace
    By: Michelle Bangert
  • Man with umbrella and coat stands outside while it rains at night looking at a building.

    Nondestructive Testing: Is there an ethics problem?

    I was a whistleblower who exposed fraudulent activities...
    NDT
    By: Dale Norwood
  • Unraveling Deflategate: Football stadium with closeup of football on field

    Unraveling the Tom Brady Deflategate

    The Deflategate scandal erupted following the 2014 AFC...
    Measurement
    By: Greg Cenker and Henry Zumbrun
Manage My Account
  • eMagazine Subscriptions
  • Newsletters
  • Online Registration
  • Subscription Customer Service
  • Manage My Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the Quality audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of Quality or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • Key Takeaways for Quality Leaders
    Sponsored byComplianceQuest

    Key Takeaways for Quality Leaders from the 2026 Gartner Magic Quadrant™ for QMS

  • This image shows a person seated next to a Bobcat T66 compact track loader.
    Sponsored byPolyWorks by InnovMetric

    Supercharging Digital Gauging at Bobcat North America

  • Dorsey Calibration Lab photo by Tom LaBarbera Picture this Studios
    Sponsored byDorsey Metrology International

    Ensuring Product Quality in a Competitive Manufacturing Landscape

Popular Stories

This image shows a person seated next to a Bobcat T66 compact track loader.

Supercharging Digital Gauging at Bobcat North America

a professional in the aviation field performing maintenance, repair, and overhaul (MRO) work

Manufacturing Retention: Strategies for Improving Company Culture, Engagement and Skill Development

Dorsey Calibration Lab photo by Tom LaBarbera Picture this Studios

Ensuring Product Quality in a Competitive Manufacturing Landscape

2026 Quality Professional of the Year!

Events

June 22, 2026

Automate 2026

Automate is North America's largest robotics and automation event — and the best place to take your ideas from insight to impact.
 
Our show floor features the world’s leading automation solutions, from AI and robotics to motion control, vision systems, and more. Plus, our educational conference is second to none, led by the brightest minds in automation today.
 
Ready to transform the way you work? Take the next step at Automate.
July 14, 2026

Quality Leaders Forum: Better Communication, Better Quality Data

The Quality Leaders Forum is a quarterly, editor-moderated fireside chat series hosted by Quality Magazine, featuring candid conversations with senior manufacturing and operations executives shaping enterprise-level quality.

View All Submit An Event

Products

Lean Manufacturing and Service Fundamentals, Applications, and Case Studies

Lean Manufacturing and Service Fundamentals, Applications, and Case Studies

See More Products
Quality Podcast Channel Custom Content

Related Articles

  • Graphic of a digital brain and Human head outline made from circuit board, connecting on dark blue background.

    Unlocking the Possibilities of NDE 4.0

    See More
  • QM 0723 Management Quality Professional

    Welcome to the 2023 Quality State of the Profession

    See More
  • Koala T Bear Xmas

    Welcome to the Quality Caption Contest #3!

    See More

Related Products

See More Products
  • Quality Brain Teasers: Real World Challenges to Build Your Manufacturing Skills (ebook)

See More Products

Related Directories

  • Russell NDE Systems Inc.

    Russell NDE Systems Inc. is based in Canada and employs 50 people around the world from their headquarters in Edmonton, Alberta. As developers of the world’s first commercial Remote Field Technique: Ferroscope ® instrument, they have been manufacturing electromagnetic NDE testing instruments, RFT, ECT, NFT, MFL probes and customized inspection solutions since the mid 1980’s.
×

Stay in the know with Quality’s comprehensive coverage of
the manufacturing and metrology industries.

Newsletters | Website | eMagazine

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Market Research
    • Reprints
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing