Under the QMSR, the FDA is looking not merely at whether individual procedures exist, but whether the overall quality system is capable of consistently producing safe and effective devices.
With February 2026 now behind us, the FDA’s Quality Management System Regulation (QMSR) is here. For medical device manufacturers, the question has shifted from “are we ready?” to “can we demonstrate it?”
Certification preparation shifts that vantage point. It demands conceptualization and integration across the full system, including domains you’ve never been required to use professionally.
In this Q&A, Anshul Karnik discusses how manufacturers build quality systems capable of supporting new-product introduction, yield ramp, and high-volume production in increasingly complex semiconductor environments. He explains how process capability, adaptive sampling, virtual metrology, and statistical process control help organizations identify risk earlier, accelerate learning, and maintain manufacturing readiness as production scales.
In this interview, Karnik discusses the technical and organizational challenges of semiconductor NPI, how yield ramp exposes hidden manufacturing risks, and what it takes to move emerging technologies into high-volume manufacturing with confidence.
After decades beside injection molding machines, I have learned an important truth: Data can provide facts, but only human intuition can reveal the truth behind them.
In production AM, the question that matters is not only “Do you have a procedure?” It’s also “Can you prove what actually happened to this part, quickly, consistently, and at scale?”
The lessons of Deming, Juran, Crosby, and Ishikawa are not obsolete—they are the foundation upon which the next generation of quality management must be built.
Many suppliers are primarily motivated by purchase orders. While they may enjoy being “wined and dined,” what suppliers really prefer from their customers as reward for superior performance is additional business.
The collaboration between Amro Fabrication and Verisurf Software demonstrates how precision manufacturing and digital inspection can enable missions once thought impossible.