Quality Magazine logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Quality Magazine logo
  • NEWS
  • PRODUCTS
    • FEATURED PRODUCTS
    • SUBMIT YOUR PRODUCT
  • CHANNELS
    • AUTOMATION
    • MANAGEMENT
    • MEASUREMENT
    • NDT
    • QUALITY 101
    • SOFTWARE
    • TEST & INSPECTION
    • VISION & SENSORS
  • MARKETS
    • AEROSPACE
    • AUTOMOTIVE
    • ENERGY
    • GREEN MANUFACTURING
    • MEDICAL
  • MEDIA
    • A WORD ON QUALITY PUZZLE
    • EBOOK
    • PODCASTS
    • VIDEOS
    • WEBINARS
  • EVENTS
    • EVENT CALENDAR
    • IMTS
  • DIRECTORIES
    • BUYERS GUIDE >
      • Supplier Insights
    • NDT SOURCEBOOK
    • VISION & SENSORS
    • TAKE A TOUR
  • INFOCENTERS
    • Digital Quality Management Systems
    • NEXT GENERATION SPC & QUALITY ANALYTICS
  • AWARDS
    • ROOKIE OF THE YEAR
    • PLANT OF THE YEAR
    • PROFESSIONAL OF THE YEAR
  • MORE
    • Expert Columns
    • NEWSLETTERS
    • QUALITY STORE
    • INDUSTRY LINKS
    • SPONSOR INSIGHTS
  • EMAG
    • eMAGAZINE
    • ARCHIVES
    • CONTACT
    • ADVERTISE
  • SIGN UP!
Management

Face of Quality

Establish a Culture of Sustained Improvement

It's more about rigor and discipline than technique.

By Jim L. Smith
June 12, 2013
Should organizations focus on continual improvement or swing for the home run? To answer, we should ask ourselves two questions. “Are we making progress?” and “Are we better than competitors to the point of having a strategic advantage?” 
 
Dr. Joseph M. Juran spoke and wrote at length on this topic and displayed his concept of “continuous improvement gained through hundreds of projects” with his “spiral of progress in quality.” Juran believed as organizations take action to make improvements, the performance and success of the company “spirals” upward. Each completed project is a step up the spiral staircase. Subsequently, each improvement builds upon the previous one to take the organization to greater heights and levels of achievement. Dr. Juran’s philosophy, as a powerful and effective quality improvement methodology, has revolutionized industry. 
 
During a recent quality class, a student asked what “speed of improvement” is needed for an organization to be successful. This is not an easy question to answer. In my 45 years of experience, the answer is not how fast improvement is being made but whether it is happening at all!
 
On the surface, it would seem that the faster improvements are made, the better. That may not be the case at all, as there is some evidence existing which tends to support the opposite. We would suggest that several factors need to be considered as to how fast continuous improvement should occur. 
 
Few organizations really have an effective corrective and preventive action system that provides fuel for improvement. There may be a framework of such a system that would satisfy a third party auditor during surveillance audits; however, few companies actually leverage their corrective and preventive action process to make dramatic changes that may have a greater impact on the bottom line. To make the point, it is not how fast high profile continuous improvement occurs but if organizations are really doing it at all. 
 
If an organization has a corrective and preventive action system that is effective and deployed across the organization, it might be one of the few that really does. This is a systemic issue for most organizations. 
 
Thus, it is not a matter of how fast improvements are made, but that the quality system is delivering major value to the organization through continuous improvement while their competitors’ quality system most likely is not. 
 
If an organization is making significant improvements that drive Juran’s spiral of improvement UPWARD, then the issue of how fast to go still begs for an answer. As a Juranite, I’ve always prescribed to the recipe that continual improvement, over the long haul, one step (or project) at a time, will get an organization farther than waiting for the “long ball.” There are always exceptions to the rule, much like a breakthrough product, but that’s a different issue. The needs or demands of the consumer would drive that effort, cost millions of dollars and several years of research and development. 
 
Continual improvement usually involves making changes, and changes are usually disruptive and uncomfortable to the organization. It can be supported that “the only people who like change are babies with wet diapers.” 
 
Managers have a vital responsibility to their people and their organizations to drive improvement, but also to gage the rate of change their groups can effectively tolerate and absorb. When rates of change and improvement are high, employees may be so uncomfortable and even disoriented that any efficiency gained from process improvement may be lost with an unproductive staff. 
 
People tend to respond better to gentle, constant pressure to change over time. Giving employees time to settle in and get comfortable with change to one process while applying slight, but constant, pressure to improve a different process works well toward moving up the “staircase of the spiraling improvement.”
There are many examples of the heroic, rapid change approach to improvement and they can be very effective. However, there are many other examples in which people burn out, turn on the manager or organization, lose passion for what they are doing, and maybe leave the company. As a rule, long term results are rarely achieved even though some organizations, or managers, are often seen as successful for short-term, short-lived results. 
 
In the long-term, across industry, many companies have tended to demonstrate that incremental improvement has outperformed “postponed perfection” and heroic efforts to make the transformation with breakthrough improvement. There is no doubt that successful organizations need both but organizations that subscribe to a culture of sustained improvement have historically “won” in the long run.
KEYWORDS: sustainable manufacturing

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Qm0222 clmn face p2 author jim smith

Jim L. Smith has more than 45 years of industry experience in operations, engineering, research and development and quality management. You can reach Jim at [email protected]

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • 2024 Quality Rookie of the Year Justin Wise 1440x750px banner with "Quality Rookie of the Year" logo inset

    Meet the 2024 Quality Rookie of the Year: Justin Wise

    Justin Wise is an exceptional individual who has been...
    Aerospace
    By: Michelle Bangert
  • Man with umbrella and coat stands outside while it rains at night looking at a building.

    Nondestructive Testing: Is there an ethics problem?

    I was a whistleblower who exposed fraudulent activities...
    NDT
    By: Dale Norwood
  • Unraveling Deflategate: Football stadium with closeup of football on field

    Unraveling the Tom Brady Deflategate

    The Deflategate scandal erupted following the 2014 AFC...
    Measurement
    By: Greg Cenker and Henry Zumbrun
Manage My Account
  • eMagazine Subscriptions
  • Newsletters
  • Online Registration
  • Subscription Customer Service
  • Manage My Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the Quality audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of Quality or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • Key Takeaways for Quality Leaders
    Sponsored byComplianceQuest

    Key Takeaways for Quality Leaders from the 2026 Gartner Magic Quadrant™ for QMS

  • This image shows a person seated next to a Bobcat T66 compact track loader.
    Sponsored byPolyWorks by InnovMetric

    Supercharging Digital Gauging at Bobcat North America

  • Dorsey Calibration Lab photo by Tom LaBarbera Picture this Studios
    Sponsored byDorsey Metrology International

    Ensuring Product Quality in a Competitive Manufacturing Landscape

Popular Stories

a titanium diaphragm speaker driver

The One Thing Elon Gets Right Is Designed to Scare You

This image shows a person seated next to a Bobcat T66 compact track loader.

Supercharging Digital Gauging at Bobcat North America

Dorsey Calibration Lab photo by Tom LaBarbera Picture this Studios

Ensuring Product Quality in a Competitive Manufacturing Landscape

2026 Quality Professional of the Year!

Events

June 9, 2026

Future-Proof your Quality Processes with Advanced 3D Optical CMM Technology

Discover how to effortlessly capture complex data, leverage true multi-sensor automation, and ensure continuous operation without creating inspection delays.

June 22, 2026

Automate 2026

Automate is North America's largest robotics and automation event — and the best place to take your ideas from insight to impact.
 
Our show floor features the world’s leading automation solutions, from AI and robotics to motion control, vision systems, and more. Plus, our educational conference is second to none, led by the brightest minds in automation today.
 
Ready to transform the way you work? Take the next step at Automate.
View All Submit An Event

Products

Lean Manufacturing and Service Fundamentals, Applications, and Case Studies

Lean Manufacturing and Service Fundamentals, Applications, and Case Studies

See More Products
Quality Podcast Channel Custom Content

Related Articles

  • Female worker in safety gear and using a tablet in a plant.

    Authored by Everyone: Building a Culture of Continuous Improvement

    See More
  • A Paradigm Shift to a Culture of Quality

    A Paradigm Shift to a Culture of Quality

    See More
  • Intelex white paper

    How to Leverage QMS Software to Promote a Culture of Quality

    See More

Related Products

See More Products
  • Building a Lean Culture DVD

  • Creating a Kaizen Culture: Align the Organization, Achieve Breakthrough Results, and Sustain the Gains

  • Gemba Kaizen: A Commonsense Approach to a Continuous Improvement Strategy 2/E

See More Products
×

Stay in the know with Quality’s comprehensive coverage of
the manufacturing and metrology industries.

Newsletters | Website | eMagazine

JOIN TODAY!
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Manufacturing Division
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletters
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Market Research
    • Reprints
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing