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The Quality Industry Voices ManagementThe Quality Edge

The Quality Edge

ISO45001 and the OSHA Regulations

Since its publication there have been numerous articles about ISO 45001 but very little about OSHA and its requirement in Occupational Safety and Health Standards 29 CFR 1910.

By John Vandenbemden
After installing a program on the robotic arm, a female engineer with a robotic arm controller performs a test run.

Image Source: Sunan Wongsa-nga / iStock / Getty Images Plus

September 29, 2024

If you approach any manufacturing or distribution company, safety is their normal number-one priority. ISO 45001 was published in 2018 for an organization to develop and manage a Health and Safety program to enhance requirements in the Code of Federal Regulations 29 (Title 29). Since its publication there have been numerous articles with regards to ISO 45001 but very little about OSHA and its requirement in Occupational Safety and Health Standards 29 CFR 1910. Let’s begin with an introduction of OSHA.

The Occupational Safety and Health Administration, normally referred to as OSHA, is a governmental agency under the Executive Branch which enforces safety regulations. The OSH Act enacted in 1971 also formed two additional organizations the National Institute for Occupational Safety and Health (NIOSH) and Occupational Safety and Health Review Commission (OSHRC). The responsibility is to improve worker safety and health protection.

EMPLOYEE RIGHTS

EMPLOYER RESPONSIBILITES

A safe and healthful workplace

Provide a workplace free from recognized hazards and comply with OSHA standards

Training

Provide training required by OSHA standards

Report injuries to employer

Keep records of injuries and illnesses

  • Know about hazardous chemicals
  • Hazard exposure and medical records

Provide medical exams when required by OSHA Standards and provide workers access to their exposure and medical records

Provide and pay for most PPE

Be free from retaliation for exercising safety and health rights

Not discriminate against workers who exercise their rights under the Act

  • Complain or request hazard correction from employer
  • File a complaint with OSHA

  • Post OSHA citations and hazard correction notices
  • Have the right to contest violations and/or penalties


Individual states can create state specific OSHA plans which are required to be as effective as Federal OSHA. Twenty-two state plans cover private sector and government workers while seven state plans only cover government workers.

OSHA enforces the regulations by inspections and citations performed by Compliance Safety Health Officers. Details can be found in 29 CFR 1903. Violations include:


VIOLATION TYPE

DESCRIPTION

Willful

A violation that the employer intentionally and knowingly commits or a violation that the employer commits with plain indifference to the law.

Serious

A violation where there is substantial probability that death or serious physical harm could result and that the employer knew, or should have known, of the hazard.

Other-Than-Serious

 

A violation that has a direct relationship to safety and health, but probably would not cause death or serious physical harm.

Repeated

A violation that is the same or like a previous violation


The ten most common cited standards are

  1. Fall Protection General Requirements
  2. Hazard Communications
  3. Ladders
  4. Scaffolding
  5. Powered Industrial Trucks (e.g. Forklifts)
  6. Control of Hazardous Energy (LOTO)
  7. Respiratory Protection
  8. Fall Protection Training Requirements
  9. Personal Protective and Lifesaving Equipment; Eye and Face Protection
  10. Machine Guarding

MORE FROM JOHN VANDENBEMDEN

  • The AIAG Control Plan Manual
  • Brief History of ANSI/ASQ Z1.4
  • Organizational Knowledge: So, where do we begin?

It must be noted that from year to year the order may change. But these remain constant as the top ten citations.

For those working with ISO45001, I hopefully realize that OSHA is only a small part of the requirements. Even the OSHA requirements need additional requirements from the Consensus Standards:

  • American National Standards Institute (ANSI)
  • American Conference of Governmental Industrial Hygienists (ACGIH)
  • National Institute for Occupational Safety and Health (NIOSH)
  • National Fire Protection Agency (NFPA)

There are also Industry specific regulations such as Maritime, Mining, Agricultural and construction. These industry specific regulations are often stricter than the OSHA regulations.

29 CFR 1904 defines requirements for recording and reporting. The most common document is the OSHA 300 Log which is the annual log for OSHA recordable injuries. There are some organizations that are exempt from submitting this log. There are also recordable exceptions such as voluntary participation in a wellness, medical or fitness activity.

There has been one recent change that impacts chemical manufacturers/distributors and the organizations under this change that are ISO45001 certified. Effective July 19, 2024 changes were for labeling of small chemical containers, bulk chemical shipments and outer containers. Compliance with the standard modifications is not required until 2026. Training programs will need to be revised and employees trained.

I hope you obtained more insight in the OSHA regulations and how ISO45001 is a part of an effective safety program. Realize that this article only scratched the surface on the regulations.

KEYWORDS: ISO 45001 ISO certification ISO standards manufacturing metrology OSHA standards

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Qm 0322 professional of the year john vandenbemden

John Vandenbemden currently sits on the ASQ Standards Committee as the Inspection Division representative. He is a voting member of TC 176 and chair of the SC5, USTAG 69 and and audits for SRI and Quality Auditing. Vandenbemden is past-chair of the ASQ Inspection Division. For more information, email [email protected].

Vandenbemden is also the 2022 Quality Professional of the Year.

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