Statistical quality software undoubtedly helps manufacturers boost productivity, improve decision-making, and become more engaged with their data. But to fully realize the benefits, they must embrace staff training.

The Xbar/R Control Chart is a method of Statistical Process Control (SPC) manufacturers can use to reduce fill weight variation, maintain centerlines and avoid rework. Here are best practices to keep in mind:

Accidents and injuries, instances of nonconformance with a policy or standards—really, failures of any kind—can all contribute to a need for an organization to change.

Our modern history is defined by the advent of writing. Writing is humankind’s principal technology for collecting, manipulating, storing, retrieving, communicating and disseminating information. 

Researching how different materials influence brake pad performance and durability involves a vast amount of back-and-forth testing and metrology analysis.

X-ray fluorescence is an elemental analysis tool that has been a mainstay of test labs for decades. A versatile NDT method that demands only minimal sample prep and can be run by novice operators, it is perhaps most valued for delivering accurate results quickly. Today, evolving XRF capabilities are moving this quality assurance workhorse into critical new roles in a widening spectrum of industries.

The process of analyzing gage variability is often highly structured, involving an examination of the gages themselves for sensitivity to temperature changes, magnetic fields, and other factors. These are the easy ones. The second area of variability has its source in gage operators themselves, who may have different levels of training, experience, fatigue, and even attitude. 

Quality professionals know the value of good measurement systems. They know that without trustworthy, high quality data you cannot make good business decisions. Unfortunately, most business people and many engineers don’t understand this value.

Most improvement projects have a goal—like reducing defects. Teams often want to jump in and start gathering data so they can solve the problems. Checking measurement systems first may seem like a waste of time, but a Gage R&R study is a critical step in any analysis involving continuous data.

There’s a popular and effective exercise, taught in business schools everywhere, called a SWOT analysis. The concept is to analyze the entirety of a company, organization, or institution by listing its Strengths, Weaknesses, Opportunities, and Threats.