A component supplier sought to improve quality and reduce costs by studying principles from quality experts. Leaders embraced continuous improvement and formed a kaizen team to analyze their primary product.
A customer inquired about confidence intervals for capability indices, emphasizing their role in process capability reporting. The capability index, often represented by Cpk, estimates how well a process metric meets customer requirements.
Discover how a mid-sized business can save $100,000 to $300,000 annually with Lean ISO management system documents. You might be surprised by the training costs for a company with 500 employees!
Rework and product returns are common issues in manufacturing that can impact efficiency and customer trust. By implementing structured rework management with clear workflows and data-driven insights, manufacturers can turn these challenges into opportunities for improved quality and stronger customer relationships.
Many work in teams, and some facilitate projects and improvements. This can be challenging without proper techniques. Effective facilitation combines processes with human factors, highlighting the importance of working with people.
It can lead to increased costs, project delays, resource strain and quality compromises, making it a critical risk for engineers to proactively manage.
Nearly half of engineering projects face scope creep, resulting in cost overruns and delays. Key causes include unclear requirements and regulatory changes. By using effective strategies, teams can mitigate these risks and keep projects on track.
A manufacturer retrofitted aging PLC-5 systems in aircraft painting facilities with Rockwell’s ControlLogix and R. Stahl’s IS components, enhancing safety, reliability, and maintenance for future operations.
The author began their quality career in a West Michigan paint department, where they improved product quality by mastering a paint pretreatment system and collaborating with the quality team. His efforts led to ISO certification and recognition from quality professionals, culminating in their membership in the American Society for Quality.
Success is the achievement of goals, but its meaning is subjective and varies among individuals. Influential figures emphasize focus, perseverance, and learning from failure as key components, suggesting that defining success requires personal interpretation.