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Home » process control

Articles Tagged with ''process control''

Two Industry engineers stand and discuss work in the factory workshop.
Face of Quality

Product Design Affects Manufacturing and Customer Satisfaction

Integrated Designs
QM 0222 CLMN Face AUTHOR Jim Smith
Jim L. Smith
January 28, 2025

A component supplier sought to improve quality and reduce costs by studying principles from quality experts. Leaders embraced continuous improvement and formed a kaizen team to analyze their primary product.


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Electronics Design Factory: Male Engineer Wearing Safety Vest Working on Computer.
Software

Adding Confidence to Your Capability Estimates

The control chart provides an extremely critical role in capability estimates.
Paul Keller
January 22, 2025

A customer inquired about confidence intervals for capability indices, emphasizing their role in process capability reporting. The capability index, often represented by Cpk, estimates how well a process metric meets customer requirements.


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Money Tree on White Background
Management

Lean ISO Management Systems Save Big Money

A company of some 500 employees could save some half a million dollars a year on training using Lean management system documentation.
Mark Kaganov
January 20, 2025

Discover how a mid-sized business can save $100,000 to $300,000 annually with Lean ISO management system documents. You might be surprised by the training costs for a company with 500 employees!


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Female manager talking with engineer while standing in factory.
Software

Rework Management: Turning Challenges into Opportunities for Manufacturers

The direct costs of rework, such as labor, materials, and shipping, are just the beginning.
Scott Ryan
January 20, 2025

Rework and product returns are common issues in manufacturing that can impact efficiency and customer trust. By implementing structured rework management with clear workflows and data-driven insights, manufacturers can turn these challenges into opportunities for improved quality and stronger customer relationships.


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Confident young businesswoman standing and smiling at the camera in a boardroom with colleagues in the background.
Management

Facilitation: A Role or Craft?

We quality professionals may sometimes forget that we also work with human beings.
Grace L Duffy MBA, LSSMBB
January 14, 2025

Many work in teams, and some facilitate projects and improvements. This can be challenging without proper techniques. Effective facilitation combines processes with human factors, highlighting the importance of working with people.


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Modern dashboard with controls in the pilot cockpit of a passenger aircraft.
Management

The Hidden Threat to Project Success: Managing Scope Creep in Engineering

It can lead to increased costs, project delays, resource strain and quality compromises, making it a critical risk for engineers to proactively manage.
YanPei Chao
January 13, 2025

Nearly half of engineering projects face scope creep, resulting in cost overruns and delays. Key causes include unclear requirements and regulatory changes. By using effective strategies, teams can mitigate these risks and keep projects on track.


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Airplane in a hangar at airport.
Column

Modernizing Aircraft Paint Facilities for Long-Term Efficiency and Reliability

Enhancing operational performance and safety in complex manufacturing environments with thoughtful system upgrades.
Scott VanDelinder headshot
Scott VanDelinder
January 8, 2025

A manufacturer retrofitted aging PLC-5 systems in aircraft painting facilities with Rockwell’s ControlLogix and R. Stahl’s IS components, enhancing safety, reliability, and maintenance for future operations.




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Painting car using robotic machine in production.
Speaking of Quality | Don Brecken

My Quality Journey: A Road Less Traveled

I realized that nothing is fully automated, and human interaction is crucial.
Don Brecken headshot
Don Brecken
January 5, 2025

The author began their quality career in a West Michigan paint department, where they improved product quality by mastering a paint pretreatment system and collaborating with the quality team. His efforts led to ISO certification and recognition from quality professionals, culminating in their membership in the American Society for Quality.


Read More
Coworkers celebrating some good news in a factory.
From the Editor

Preparing for Success in Manufacturing – Lessons from Workforce Challenges

Seland_2-copy.jpg
Darryl Seland
January 2, 2025

Success is the achievement of goals, but its meaning is subjective and varies among individuals. Influential figures emphasize focus, perseverance, and learning from failure as key components, suggesting that defining success requires personal interpretation.


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Think differently concept. Red airplane changing direction.
Face of Quality

Success is a Marathon, Not a Sprint

QM 0222 CLMN Face AUTHOR Jim Smith
Jim L. Smith
January 1, 2025

Unlocking success requires a positive mindset, clear goals, and a willingness to embrace challenges. Discover the key principles that can elevate your journey and help you achieve your dreams.


Read More
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